Abstract:[Objective] This study aimed to determine the virulence of Nr5772 isolate of Metarhizium rileyi against larvae and pupae of Spodoptera litura, observe the development of M. rileyi in vivo and the physiological effect on host and illustrate the pathogenic mechanism of M. rileyi to insect pest. [Methods] Dipping method was adopted to assay the LC50 and LT50 of M. rileyi conidia against 3?6 instar larvae and pupae of S. litura. After the hyphal bodies of M. rileyi was injected into the hemocoel, the hemolymph was sampled at different time intervals to record the morphism, meanwhile, the number of hyphal bodies and hemocytes was counted and the phenoloxidase (PO) activity of host was assayed. [Results] As the lethal effect decreased along with the increase of instar, M. rileyi has the strongest lethal effect on 3rd instar larvae (LC50=3.12×106 spores/mL). The lethal velocity decreased with the increase of the instar and decline of spore concentration. When dipped in 5×109 spores/mL solutions, the 3rd instar larvae died rapidly (LT50=4.55 d). Within the following 64 h after inoculation, the hyphal body reproduction in vivo fit the power function model, whereas the hemocyte number in larvae was remain stable. At the primary period of infection (44 h post inoculation), PO activity in inoculated larvae was the same as control, however, it was inhibited strongly in the later stage (55?64 h post inoculation) when yeast-like hyphal bodies transformed into mycelia and killed the host. Apart from larvae, M. rileyi had no significant lethal effect on pupae. [Conclusion] Nr5772 isolate of M. rileyi has stronger lethal effect on earlier instar S. litura larvae, thus, to achieve better control efficiency, it is recommended to apply this fungus on lower instar larvae. M. rileyi has no obvious harmful effect on hemocytes and PO activity of host at the primary stage of the invasion, but it will strongly inhibit the PO activity at later stage.