Abstract:Background Beauveria bassiana functions as a safe and effective entomopathogenic fungus, playing a pivotal role in the artificial production of Bombyx batryticatus. However, elevated temperatures markedly suppress the fungal activity, leading to a substantial decline in the yield of B. batryticatus.Objective To isolate thermotolerant mutant strains of B. bassiana and optimize their fermentation conditions, thereby developing high-quality thermotolerant strains for small-scale and industrial production of B. batryticatus under high-temperature conditions.Methods We activated the wild-type strain of B. bassiana to prepare a conidial suspension and used a PCR-based gradient heat shock system to treat the suspension for determining the critical thermal tolerance threshold (55.2 ℃). Successive cycles of heat shock and cultivation were conducted to isolate stable mutants. The thermal tolerance and pathogenicity of the selected strain were validated. Subsequently, the fermentation conditions were optimized via the Box-Behnken response surface methodology for field application.Results A highly thermotolerant mutant strain, designated B. bassiana B1-3, was successfully isolated. It demonstrated exceptional thermal adaptability, infecting silkworms at 33 ℃ and causing a mortality rate of 92.93%. The fermentation under optimized conditions (33.56 ℃, pH 6.74, and liquid load of 23.17%) resulted in the biomass of 12.75 g/L and a sporulation capacity 1.52 times that of the wild-type strain.Conclusion We isolate a thermotolerant B. bassiana strain and optimize its fermentation conditions, providing an effective solution for small-scale and industrial production of B. batryticatus under high-temperature stress.